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GAP验厂简介，GAP质量审核技术规范-产品安全问题及相关要求

时间：2022-01-14 浏览:3729次

GIS QA Technical Evaluation Scope
CONFIDENTIALITY: The information, comments and opinions contained in the report including any and all attached photographs, copies of reports and similar documents are for the use of the Gap Inc. business units and its subsidiary companies. Do not distribute or photocopy this report without receiving prior written consent from GIS VQM department.

Section	Q no.	Question
Add#2 Product Safety	1	Is there appointed Product Safety Officer (PSO) checking 100% production site in monthly basis and submit GIS Product Safety Compliance Checklist as per GIS requirement?
Add#2 Product Safety	2	Is metal free zone under well control in sample room, the whole production floor and QC room?
Add#2 Product Safety	3	Is there regularly checking and maintenance of the mold and machine for snaps/rivets…etc. so factory ensure 100% that the molding process is compliance?
Add#2 Product Safety	4	Is broken needle log checked, verified and maintained the records properly?
Add#2 Product Safety	5	Is Pull Test equipment available and correctly performed to test the attachment strength of snaps/rivet/ small parts?
Add#2 Product Safety	6	Is Needle Detector function correctly and correctly performed by 9 point checking and record complete 3 times per shift? (1.2 mm sensitivity)
Add#2 Product Safety	7	Is the metal free zone properly controls of all metal/tools/ hard tag with limited authorizes person to enter?
Add#2 Product Safety	8	Is Button Control Procedure checked, verified and maintained the records properly?

Section	Q no.	Question
Add#3 Printing/Plating	1	Are buyer's approved samples/Tech Pack/ trim cards provided as guides for operators?
Add#3 Printing/Plating	2	Is printing/plating automatic or manual ( including drying) and machines/spare parts in correct setting, well maintained and clean?
Add#3 Printing/Plating	3	Are screens made in-house or contracted to outside source?
Add#3 Printing/Plating	4	Is there organized and controlled storage area for chemicals and MSDS sheet display and all the workers well trained to follow the SOP accordingly?
Add#3 Printing/Plating	5	Are in-process and finished pieces inspected in hourly basis in enough lighting to ensure consistency in Print Quality ?
Add#3 Printing/Plating	6	How are seconds replaced before releasing back to production workflow?
Add#3 Printing/Plating	7	Is the working environment/ housekeeping /tray/ racks/ trolleys/ tables/aisles clean and tidy?

Section	Q no.	Question
Add#4 Embroidery	1	Does the factory have adequate embroidery machines to fulfill the overall production capacity?
Add#4 Embroidery	2	Are embroidery machines properly maintained, regularly cleaned and serviced, and in good working condition?
Add#4 Embroidery	3	Are in-process and finished pieces inspected and seconds replaced before releasing back to production workflow? Are there proper control of deviations per load?
Add#4 Embroidery	4	Is thread SPI/tension well monitored and controlled, and thread ends properly trimmed?
Add#4 Embroidery	5	Does the embroidery facility have a broken needle control process and are all outgoing panels checked?
Add#4 Embroidery	6	Is there visual checking 100% and separate packed per shade in enough lighting when needed?

Section	Q no.	Question
Add#5 Laundry	1	Is laundry capacity adequate in needed machine type to effectively support the overall production output?
Add#5 Laundry	2	Are machines adequately maintained so no steam/water leakage, no rusting or broken parts?
Add#5 Laundry	3	Is there checking of machine temp and RPM with record? Is there infra-red temperature checking device available?
Add#5 Laundry	4	Any calibrated measuring devices used? E.g. weight, beaker
Add#5 Laundry	5	Are laundry formulas, buyer approved samples in shade/hand feel & Tech Pack readily available for operators' and inspector's easy reference?
Add#5 Laundry	6	Is laundry managed by qualified technician / chemist?
Add#5 Laundry	7	Does laundry follow GAP PH & Crocking SOP? E.g. incoming water control, washing receipt control, testing of result, separation of wash lot, test per wash lot …etc.
Add#5 Laundry	8	Is there 100% visual/shade checking in correct light source and separately packed to return to next bulk process?
Add#5 Laundry	9	Is there measurement and hand feel checking per machine load with record?
Add#5 Laundry	10	Is there light box with buyer required light source available?