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GIS QA Technical Evaluation Scope
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Section
Q no.
Question
Add#2 Product
Safety
1
Is there appointed Product Safety Officer (PSO)
checking 100% production site in monthly basis and submit GIS Product Safety
Compliance Checklist as per GIS requirement?
Add#2 Product
Safety
2
Is metal free zone under well control in sample
room, the whole production floor and QC room?
Add#2 Product
Safety
3
Is there regularly checking and maintenance of
the mold and machine for snaps/rivets…etc. so factory ensure 100% that the
molding process is compliance?
Add#2 Product
Safety
4
Is broken needle log checked, verified and
maintained the records properly?
Add#2 Product
Safety
5
Is Pull Test equipment available and correctly
performed to test the attachment strength of snaps/rivet/ small parts?
Add#2 Product
Safety
6
Is Needle Detector function correctly and
correctly performed by 9 point checking and record complete 3 times per
shift?
(1.2 mm sensitivity)
Add#2 Product
Safety
7
Is the metal free zone properly controls of all
metal/tools/ hard tag with limited authorizes person to enter?
Add#2 Product
Safety
8
Is Button Control Procedure checked, verified
and maintained the records properly?
Section |
Q no. |
Question |
Add#3 Printing/Plating |
1 |
Are buyer's approved samples/Tech Pack/ trim cards provided as guides for operators? |
Add#3 Printing/Plating |
2 |
Is printing/plating automatic or manual ( including drying) and machines/spare parts in correct setting, well maintained and clean? |
Add#3 Printing/Plating |
3 |
Are screens made in-house or contracted to outside source? |
Add#3 Printing/Plating |
4 |
Is there organized and controlled storage area for chemicals and MSDS sheet display and all the workers well trained to follow the SOP accordingly? |
Add#3 Printing/Plating |
5 |
Are in-process and finished pieces inspected in hourly basis in enough lighting to ensure consistency in Print Quality ? |
Add#3 Printing/Plating |
6 |
How are seconds replaced before releasing back to production workflow? |
Add#3 Printing/Plating |
7 |
Is the working environment/ housekeeping /tray/ racks/ trolleys/ tables/aisles clean and tidy?
|
Section |
Q no. |
Question |
Add#4 Embroidery |
1 |
Does the factory have adequate embroidery machines to fulfill the overall production capacity? |
Add#4 Embroidery |
2 |
Are embroidery machines properly maintained, regularly cleaned and serviced, and in good working condition? |
Add#4 Embroidery |
3 |
Are in-process and finished pieces inspected and seconds replaced before releasing back to production workflow? Are there proper control of deviations per load? |
Add#4 Embroidery |
4 |
Is thread SPI/tension well monitored and controlled, and thread ends properly trimmed? |
Add#4 Embroidery |
5 |
Does the embroidery facility have a broken needle control process and are all outgoing panels checked? |
Add#4 Embroidery |
6 |
Is there visual checking 100% and separate packed per shade in enough lighting when needed? |
Section |
Q no. |
Question |
Add#5 Laundry |
1 |
Is laundry capacity adequate in needed machine type to effectively support the overall production output? |
Add#5 Laundry |
2 |
Are machines adequately maintained so no steam/water leakage, no rusting or broken parts? |
Add#5 Laundry |
3 |
Is there checking of machine temp and RPM with record? Is there infra-red temperature checking device available? |
Add#5 Laundry |
4 |
Any calibrated measuring devices used? E.g. weight, beaker |
Add#5 Laundry |
5 |
Are laundry formulas, buyer approved samples in shade/hand feel & Tech Pack readily available for operators' and inspector's easy reference? |
Add#5 Laundry |
6 |
Is laundry managed by qualified technician / chemist? |
Add#5 Laundry |
7 |
Does laundry follow GAP PH & Crocking SOP? E.g. incoming water control, washing receipt control, testing of result, separation of wash lot, test per wash lot …etc. |
Add#5 Laundry |
8 |
Is there 100% visual/shade checking in correct light source and separately packed to return to next bulk process? |
Add#5 Laundry |
9 |
Is there measurement and hand feel checking per machine load with record? |
Add#5 Laundry |
10 |
Is there light box with buyer required light source available? |
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