GAP验厂简介，GAP质量审核技术规范-车缝/装配问题及相关要求

Section

Q no.

Question

Sewing/

Assembly

车缝/装配

1

Are approved samples & trim card available on every line for review, and sample comments translated into local language?

封样和物料卡是否挂在每条生产线上供参考，封样意见有无翻译成中文？

Sewing/

Assembly

2

Are in-house pre-production meetings scheduled for each style, prior to bulk production, and meetings attended by relevant factory personnel?

是否在大货生产前召开内部产前会议，各相关部门是否都有参加?

Sewing/

Assembly

3

Are pilot runs conducted prior to bulk production with record ?  What is the action taken for pilot runs that do not meet our standard?

在开始生产前是否先做试生产并有记录，达不到客人标准时会采取什么行动？

Sewing/

Assembly

4

Is there enough capacity against information provided? Check if there is balance of lines across all operations. E.g. line balancing. 

是否有足够的产能，检查所有生产线安排是否平衡？

Sewing/

Assembly

5

Does the factory have system in place to plan, monitor, and track daily production output? E.g. bundle/pcs/ bar code/ digital display/white board

工厂是否有系统计划、监控和追踪每天的产能？（如通过装箱数/条形码扫描/电子显示屏/白板）

Sewing/

Assembly

6

Are there on site mechanics/electricians who regularly maintain all machines and maintenance records well-kept in daily basis to ensure correct machine setting/ proper lubrication, spare parts, attachments, working aids, wire setting?

现场是否有机修工/电工对机器进行日常维修和保养并有记录，以确保机油充足、机器配件运作正常？

Sewing/

Assembly

7

Is there proper maintenance department equipped with adequate tools and necessary equipment to support and make   trolley, side table, tray, support shelf, rack, pulley, roller……etc.

是否有正规的维修部门并配有充足的工具给予支持？

Sewing/

Assembly

8

Is there efficient pre-pressing procedure / marking in correct template to ensure the product shape consistency across whole bulk?

是否设有中烫，用点位标记的方法确保所有大货形状一致？

Sewing/

Assembly

9

Do inline/roving QC check overall workmanship at different operations, especially at critical operations with follow up actions and record?

巡查和抽查QC是否检查每道工序的工艺？特别是关键工序需要有跟进行动并做记录

Sewing/

Assembly

10

What is the ratio of end line QC/QA vs direct sewing operator?

成品QC/QA与车缝操作员的比例是多少？

Sewing/

Assembly

11

Are adequate systems used to separate defective and /or good products?

是否有足够的系统来区分次品与良品？

Sewing/

Assembly

12

Is there a proper product safety system to record broken/damaged needles, scissors, thread cutters, tag gun needles & hand stitching needles etc., at both sample room and production floor?

是否有产品安全控制程序记录板房和生产车间的断针/损坏的针、剪刀、枪针、手缝针等？

Remark for 3: No spare needle, worn and replacement needle held by the operator OR left in production areas; it is verified that factory has already setup the needle control procedures in all areas, including production and sampling (i.e. 
Correct needle control log and pass the operator check).   No broken needle parts found in production areas.  Record every needle breakage and be completed at the time of the occurrence, allocate all parts of the needle and securely mounted to the log for each entry, maintain clear records for minimum 2 years.  If part of needle fragment cannot be found after the intensive search, the operator must clearly report the follow-up action and date/time of needle detection for broken needle in the broken needle log.
All reports related to above activities are well recorded, signed by related person including PSC with proper actions have been done
备注：生产区域或工人手里没有多余、磨损或替换的机针；确定工厂在各个区域都建立针控程序，包装生产区域和样板房（即正确的换针记录和通过操作员检查）。生产区域没有发现的断针碎片。完整记录每支坏针换针的时间，所有的断针部分都要安全的贴在记录上，记录至少保存2年。如果最终找不到断针碎片，换针员必须要有跟进行动，就是把周围2米范围的衣服拿去过验针机，并开具证明，证明上要写明日期和时间。所有与上述有关的报告和记录，相关人员都要签名包括生产安全员。

Sewing/

Assembly

13

Is production floor well organized, clean, aisles clear, free of clutter with good ventilation?

生产楼层是否整洁、干净、通道干净、通风良好？

Sewing/

Assembly

14

Is there a proper training program for new operators?

是否有新员工上岗培训计划？